Helix is a simple program that is a small desktop software application. It will allow you to specify the diameter of an auger in inches, in either imperial or metric units. The diameter of the shaft and the diameter of the annulus must both be less than or equal to the diameter of the auger. HELIX will output an imperial or metric formula that will give you the size of the annulus needed to yield a finished auger with a specified diameter. You can specify the finished diameter of the auger by entering the number of inches or meters. You can specify the pitch of the auger by entering the number of degrees in either a decimal or metric system. The diameter of the shaft can be entered in either an imperial or metric system. An example of an imperial formula for a 3 inch auger (which is actually 1.939 in): 1.939 * 3 If the diameter of the shaft is 2.2 inches, the diameter of the annulus must be 1.21. The diameter of the shaft is too large so it cannot be used. It must be less than the diameter of the auger. NOTE: When entering the diameter of the shaft, make sure that you are using inches or meters. If you enter it in degrees, the formula will assume the shaft diameter is inches or centimeters. For example, if you enter the diameter of the shaft in degrees and specify an auger diameter of 3 inches, the formula will give you the answer 0.66 * 3. Please see the HELIX manual for more details. Helix Manual for Windows: Download HELIX Manual to your hard drive. The manual will launch the software. Type HELIX in the search bar. Select the program HELIX from the results. Select the program you wish to open from the list. If the program was properly installed, the 'open' button will be lighted. If the program was not properly installed, the 'open' button will not be lighted. Please use the 'previous' button to try to launch the program. Type in a name for your work folder (ie. HELIX). A window will display the specifications of the auger. Enter the diameter of the auger in inches or meters (decimal or metric).
=================== Pitches are usually quoted in inches per revolution. In this program you enter the desired final diameter in inches. The program calculates the required width and height of the disk-shaped annulus. If the finished auger is to have a constant depth it is usually assumed that the diameter of the shaft is constant as you go through one revolution. Running, flying, and drum are three terms used for auger bits. For a basic understanding of bits, please see 'AGAZEL', a previous issue of KEYMACRO. In the field, flight-like elements may be cut from a variety of materials. The length of the element determines the size of the'stretch' required to make one full turn. A longer element will require more length to fit the rotation. The diameter of the flight determines the size of the 'wipe' (length of the 'wipe' is length of 'wipe' multiplied by 'pitch'). A larger diameter will provide for a more aggressive wipe which gives a longer life. On the other hand, a smaller diameter will produce a tighter wipe which will make the auger more responsive and work faster. When the auger is manufactured, you cut the washer-like disk that will be welded onto the shaft. You cut the disks out of flat stock and then slit the discs along the radius to provide the longitudinal slots for the screw threads. You also cut the'screw' threads along the cut edge of the washer-like disk. Slitting is done with a knife, a laser, or a high speed rotary saw. The width of the thread is the size of the diameter of the flight. When the washer is welded to the shaft, there is a considerable amount of stress put on the weld. The stress is caused by the washer not being able to slide freely over the shaft. You must allow for this fact if you are to avoid galling and create a good weld. You may obtain more information about welding at the following website: You may obtain more information about the washer-like disk at the following website: You may obtain more information about auger bits at the following website: 2edc1e01e8
Make a program that will determine the parameters of an auger given a set of parameters. Here are some sample parameters to get you started: pitch D = how much larger is the width of the annulus than the shaft diameter circumference of flight C0 = the circular circumference of the circular portion of the auger circumference of shaft C1 = the circular circumference of the shaft (used for welding) id of annulus A = the desired inside diameter of the annulus od of annulus O = the desired outside diameter of the annulus A: The 2 formulas for the diameter are: d = pi * (r * sin(alpha) + r * cos(alpha) / 2) r = radius of the circular part of the auger alpha = angle of the circular part of the auger the angle of the parts that are annular is: alpha = acos(r / d) Examples:
HELIX reads command-line parameters and creates an Excel spreadsheet output showing the results of the calculations. It uses functions from Matlab toolbox Statistics and Optimization Toolbox. Installation: Run HELIX.m to generate an Excel spreadsheet output. This spreadsheet will be saved to your computer. Copy it to the directory you wish to use to keep track of the size of the annular parts. To use the spreadsheet, open it and edit the annular dimensions, then run HELIX.m. Options: -c, --[no-]check-listwise Check the output of HELIX.m in a listwise mode, or treat errors as warnings and display the results. Default is to check the output as part of a statistics-oriented mode of HELIX. -d, --[no-]debug Display additional internal debugging information. Default is off. -i, --[no-]install Install the HELIX.m file to your computer. Default is to ignore it. -l, --[no-]list-csv List the contents of the Excel spreadsheet, not the contents of the output directory. Default is to only list the output directory. -m, --[no-]math Use functions from the Statistics and Optimization Toolbox. Default is to use the C function equivalents to the functions in MathWorks' Math toolbox. -o, --[no-]only-update-directory Update the directory listing but not the contents of the Excel spreadsheet. Default is to not update the directory listing. -s, --[no-]stop-if-in-problems Stop execution if a Math Matrix in the HELIX.m file indicates that there are problems. -v, --[no-]verbose Output additional informational messages to the screen. Default is to be silent. Notes: - Excel files created by HELIX.m have the same name as the Excel file used to generate them. You can move the Excel spreadsheet file into any directory you wish to use, or use it as a template for a new directory. - HELIX.m creates the Excel output in either a listwise or statistics-oriented mode. The 'listwise' option checks the output of each calculation to see if it should be reported. The'statistics' option treats all errors as warnings and only reports errors to stderr. - The annular size parameters are in units of meters. For example, a 'pitch' of 1 means the annular diameter will increase/decrease 1/1000th of the height of
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